2015 Touring – FUEL TANK TOP PLATE – INSTALLATION

1. If installing a new top plate, first install fuel filter shell. See 4.8 FUEL FILTER.

2. Inspect seal ring at bottom of top plate for damage. If necessary, install new seal ring with the nubs contacting the ring groove walls.

3. See Figure 4-15. Verify retainers (3) are secure on fuel filter fittings, and that they are not damaged. Note that retainers are of different sizes to prevent improper assembly.

4. Aligning latches and push tubes onto fittings of fuel filter shell until an audible click is heard. Pull on tubes to verify they are attached securely.

5. Install connector at bottom of top plate.

6. Route ground wire (from top plate connector) along inboard side of vapor valve and install spade terminal into slot in top plate.

7. Install fuel tank top plate engaging index tab in slot at front of fuel tank collar.

8. See Figure 4-16. Install cam ring over fuel tank top plate with the TOP stamp up.

9. Engage CAM RING REMOVER/INSTALLER (Part No. HD-48646) in top plate. Push down on tool and rotate clockwise until each of four index tabs begin to engage slots in fuel tank collar.

10. Install ratchet and rotate until cam ring is fully installed.

NOTE

See Figure 4-13. Always hold on to both the Cam Ring Remover/Installer and ratchet to prevent unexpected separation resulting in possible damage to the fuel tank.

11. Install console. See 4.6 FUEL TANK, Console.

12. Install seat. See 2.30 SEAT.

13. Fill fuel tank. Carefully inspect for leaks. Start engine and repeat inspection.

 

 

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