NOTES
• Repair of the left and right sides are similar.
• Speaker enclosure removal and installation does not require speaker removal.
Speaker Grille
NOTE
Do not damage speaker when inserting right angle tool.
1. See Figure 7-95. Remove speaker grille.
Method A:
a. Carefully insert a right angle tool (3) through a hole in the grille next to one retainer (1).
b. Pull to release retainer.
c. Repeat with remaining retainer.
d. Remove speaker grille.
2. Method B:
a. Remove top air duct.
b. From above, reach down into speaker area. Push on tab to disengage upper retainer (1).
c. Carefully pull near lower retainer (1) to disengage.
Remove grille.
3. See Figure 7-96. Install speaker grille:
a. Verify rubber gasket is in place on perimeter of grille.
b. Engage tab (2) into grille opening.
c. Engage retainers (1) in slots.
d. Push on grille in retainer areas until an audible click is heard.
Speaker Only
1. Remove speaker grille.
2. Remove screws securing speaker to enclosure.
3. Hold speaker away from enclosure and disconnect wires.
Remove speaker.
NOTE
Verify that hole in speaker frame mates with alignment pin on enclosure.
4. Connect wires to speaker terminals. Set speaker in place.
5. Secure with four screws. Tighten to 9-13 in-lbs (1.0-1.5 Nm).
6. Install speaker grille.
Speaker Enclosure Removal
NOTE
Never operate vehicle with the speaker enclosures removed.
These components provide important structural support to the inner fairing. Operating without these components can result in damage to fairing assembly.
1. See Figure 7-97. Disconnect speaker connector (2).
2. Left side: Remove power outlet cable from features on enclosure.
3. Right side: Separate USB cable anchor (6) from tab (5) at upper corner of enclosure.
NOTE
Do not remove the Torx head screws securing the speaker enclosure halves together.
4. Remove three socket head screws (3) securing lower enclosure.
5. Remove two socket head screws (1) securing enclosure to support bracket.
6. Remove speaker enclosure (4) from fairing.
NOTE
Do not disassemble speaker enclosure.
7. Remove four screws to free speaker from enclosure.
8. Disconnect wires. Remove speaker from enclosure.
9. If necessary, remove grommet and harness.
Speaker Enclosure Installation
NOTE
Verify that the harness grommet is correctly installed. An incorrectly installed grommet can result in poor audio, whistling or a rattle.
1. If removed, install harness and grommet.
2. Attach speaker wire connectors.
NOTE
Align hole in speaker frame with alignment pin on enclosure.
3. Install speaker. Secure with four screws. Tighten to 9-13 in-lbs (1.0-1.5 Nm).
4. See Figure 7-97. Install speaker enclosure (4) to inner fairing. Start all screws (1, 3).
5. Tighten two screws (1) to 48-60 in-lbs (5.4-6.8 Nm).
6. Tighten screws (3) to 48-60 in-lbs (5.4-6.8 Nm) ending with the screw nearest the rear.
7. Secure harness to speaker enclosure.
8. Install outer fairing. See 2.42 OUTER FAIRING AND WINDSHIELD: FRAME MOUNTED FAIRING MODELS.
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