2015 Touring – TOUR-PAK LIGHTS – WRAP-AROUND LAMP (IF EQUIPPED)

Written by

Removal

1. Remove Tour-Pak liner. See 2.34 TOUR-PAK SERVICE, Tour-Pak Liner.

2. Remove both antenna masts from lamp housing.

3. See Figure 7-34. Disconnect radio antenna cable connector (3).

4. Disconnect electrical connector (4).

5. Disconnect CB antenna cable connector if equipped.

6. Remove nut (5), washer and ring terminal from CB antenna stud.

7. Remove nut (2), ring terminal and large flat washer from AM/FM radio antenna stud.

8. Remove eight screws (1) to free lamp assembly from TourPak.

Repair

1. Remove CB antenna stud and remove antenna base from lamp housing.

2. Using the original nut and a 1/2 in.-20 UNF nut as a jamnut, remove connector stud from radio antenna base.

3. Remove inner stud. Remove antenna base from lamp housing.

4. Install radio antenna base with inner set screw. Tighten to 14-16 in-lbs (1.6-1.8 Nm).

5. Install radio antenna connector stud. Tighten securely.
Remove nuts.

6. If equipped, install CB antenna base into lamp housing and secure with set screw. Tighten to 14-16 in-lbs (1.6-1.8 Nm).

Installation

1. See Figure 7-34. Install lamp and secure with eight screws (1). Tighten to 20-25 in-lbs (2.3-2.8 Nm).

2. Install electrical connector (4).

3. Install large flat washer, ring terminal and nut (2) onto AM/FM radio antenna stud. Tighten to 16-19 in-lbs (1.8-2.1 Nm).

4. Connect AM/FM radio antenna cable connector (3).

5. Install ring terminal, flat washer and nut (5) onto CB antenna stud. Tighten to 14-16 in-lbs (1.6-1.8 Nm). Connect CB antenna cable if equipped.

6. Install both antenna masts.

7. Install Tour-Pak liner. See 2.34 TOUR-PAK SERVICE, Tour-Pak Liner.

Comments