NOTE
Replace cable fitting O-ring if damaged.
1. See Figure 6-4. Apply a drop of LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (blue) to the clutch cable fitting (1). Install in clutch release cover.
Do not tighten at this time.
2. See Figure 6-6. Place outer ramp (3) with ball socket side up in clutch release cover. Confirm tab (8) is in clutch release cover slot.
3. Apply a multi-purpose grease to the balls and outer ramp sockets. Place a ball in each of the outer ramp sockets.
4. See Figure 6-4. Connect cable end to ramp coupling (3).
Install coupling on inner ramp (5). Place inner ramp and coupling in position in clutch release cover.
NOTE
Center the opening of the retaining ring above the break in the ribbing at bottom of the clutch release cover.
5. Install retaining ring (4).
6. Verify that two dowel pins are in place on transmission bearing housing flange. Place a new gasket on dowel pins.
NOTE
See Figure 6-3. Clutch release cover screws in positions (1) and (6) are shorter than the others.
7. See Figure 6-3. Install clutch release cover. Tighten to 132-156 in-lbs (14.9-17.6 Nm) in sequence shown.
8. Tighten clutch cable fitting to 90-120 in-lbs (10.2-13.6 Nm).
9. Fill transmission to proper level with fresh transmission fluid. See 1.11 TRANSMISSION LUBRICANT, Changing Transmission Lubricant.
10. Adjust clutch cable. See 1.12 CLUTCH CABLE: ROAD KING.
11. Install exhaust system if removed. See 4.18 EXHAUST SYSTEM.
12. Install main fuse.
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