1. Remove main fuse.
2. Release the right switch housing and front brake control from the handlebar. See 7.37 HANDLEBAR SWITCH PACKS.
3. Models with heated hand grips: Pry end cap from handgrip and pull connector out through end of hand grip.
See 2.28 HANDLEBAR, Heated Hand Grips. It is not necessary to disconnect the heated hand grip power or interconnect connectors.
NOTE
To remove the hand grip, a slight tug may be necessary.
4. Remove the hand grip from the end of the handlebar.
5. If present, remove two harness retainers from holes in handlebar.
NOTE
The TGS jumper harness connector [204] is a 6-place Molex (black).
6. Road King models: See Figure 4-23. Remove headlamp and handlebar clamp shroud. See 2.47 HEADLAMP NACELLE: ROAD KING MODELS. Disconnect TGS connector (2). Cut cable strap securing harness to right riser.
7. Fork mounted fairing models:
a. Remove outer fairing.
b. See Figure 4-24. Disconnect TGS connector.
c. Rotate inner fairing. See 2.39 INNER FAIRING: FORK MOUNTED FAIRING MODELS, Rotate Inner Fairing.
d. See Figure 4-31. Cut cable straps securing harness to handlebar.
8. Frame mounted fairing models:
a. Remove instrument bezel. See 2.40 INSTRUMENT BEZEL: FRAME MOUNTED FAIRING MODELS.
b. See Figure 4-25. Disconnect TGS connector (1).
NOTE
The internal TGS connector can break if the TGS is pulled too hard. The connector is not serviceable. Damage requires replacement of the TGS jumper harness or TGS assembly.
9. Carefully pull TGS out of handlebar while feeding jumper harness into center of handlebar. Pull out only far enough to access the connectors.
NOTE
The latch on the pin housing is very fragile. Use care when releasing it. The connector is not serviceable and can only be obtained as part of the twist grip sensor jumper harness.
10. See Figure 4-26. Gently insert a small flat blade screwdriver between pin and socket housings and separate housings. Do not pivot or rotate screwdriver after insertion or damage to pin housing may occur.
11. See Figure 4-27. Models with heated hand grips: Separate the interconnect harness connector (2).
12. Remove TGS.
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