2015 Touring – ACTIVE EXHAUST: HDI – EXHAUST VALVE ACTUATOR

Removal

1. Remove right saddlebag and side cover.

2. Remove right mid-frame air deflector. See 2.45 AIR DEFLECTORS.

3. Disconnect electrical connector from actuator.

4. See Figure 4-44. Remove two screws (4) and washers (3) to release active exhaust valve actuator (2) from right side caddy (1).

5. Disconnect cable from actuator spool:
a. Release plastic insert from actuator bracket.
b. Release cable end from spool.

6. Remove actuator.

Installation

1. Connect cable to actuator spool:
a. Push cable end into hole in actuator spool until cable engages groove at center.
b. Push to engage plastic insert in slot of actuator bracket.

2. Secure active exhaust valve actuator to right side caddy with screws and washers. Tighten to 32-40 in-lbs (3.6-4.5 Nm).

3. Mate electrical connector. Install mid-frame air deflector. See 2.45 AIR DEFLECTORS

4. Verify cable is secured in anchor on rear frame downtube.

5. Install right saddlebag and side cover.