2015 Touring – TOP END OVERHAUL : DISASSEMBLY – CYLINDER

1. Raise the cylinder just enough to place clean shop towels under the piston. This will prevent any dirt or debris, such as broken ring pieces, from falling into the crankcase bore.

NOTE

Do not bend the cylinder studs. Even a slight bend or nick can cause a stress riser leading to stud failure.

2. Carefully remove the cylinder. Exercise caution to avoid bending the cylinder studs. As the piston becomes free of the cylinder, hold it upright to prevent it from striking the studs or dragging across the stud thread area.

3. Mark cylinder FRONT or REAR as appropriate.

4. Slide approximately 6.0 in (152 mm) of plastic tubing, rubber hose or conduit over each cylinder stud. Use material with ID of 0.5 in (12.7 mm) to protect cylinder studs and piston from damage.

5. See Figure 3-23. Remove O-ring seal (4) from the bottom of the cylinder liner. Discard O-ring seal.

6. See Figure 3-24. Remove O-ring from dowel pin (4) on base of cylinder deck. Discard O-ring.

7. For inspection and repair information, see 3.23 CYLINDER.

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